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PIPE BENDING PARTS

Pipe bending is a critical technique in manufacturing parts used across various industries, especially in plumbing, automotive, HVAC, and construction. It involves shaping pipes or tubing into specific angles, curves, or configurations to suit particular applications. The process demands precision and expertise to manipulate materials like steel, copper, or aluminum without compromising their structural integrity.

Pipe bending employs various methods, such as mandrel bending, compression bending, or rotary draw bending, each tailored to different materials and desired shapes. Mandrel bending, for instance, uses a mandrel inside the pipe during the bending process to prevent collapsing and maintain the pipe's interior diameter.

This manufacturing technique is instrumental in creating components like exhaust systems, handrails, pipelines, and structural supports. Advanced technologies like CNC-controlled bending machines have revolutionized pipe bending, ensuring accuracy, consistency, and the ability to handle complex designs. These advancements continually refine the process, allowing for greater efficiency, precision, and adaptability in manufacturing pipe-blended parts crucial to numerous industries.

Rotary Draw Bending

When rotary draw bending is applied, the tube is fastened between the bend die and the clamp die. The rotation of both tools around the bending axis bends the tube to the radius of the bend die. The pressure die (slide piece) serves the purpose of receiving the radial stress, which is generated during the forming process, and supports the straight tube end from outside. If a mandrel and wiper die are additionally applied (mandrel bending), a high quality work piece can be achieved even with thin-walled pipes and tight bending radius.

Compression Bending

Compression bending is similar to rotary draw bending. This bending method is carried out with a sliding carriage and a stationary bend die, between which the tube is clamped. The sliding carriage, which rotates around the radius block, bends the tube to the radius of the bend die.

Ram Bending (Press Bending)

When ram bending is applied, bending tool is pressed against two counter-rollers, either manually or by means of hydraulics. This motion forces the tube inserted between the radius block and the counter-rollers to bend around the radius. The tube cannot be supported from within; therefore this method is suitable for thick-walled tubes and large bending radius only.

3-roll Bending

3-roll bending is also used for producing workpieces with large bending radii. The method is similar to the ram bending method, but the working cylinder and the two stationary counter-rollers rotate, thus forming the bend.

Mekatronics is a global sourcing and manufacturing company, specialising in quality, competitive pricing, and reliable delivery.

PUNE

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Gat No. 58, Dehu Alandi Road,
Opp. Bharat Weigh Bridge,
Talawade, Pune 411062

+ 91 895 658 4288

+ 91 895 658 4289

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