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STUDS AND PLUGS

The manufacturing of studs and plugs involves precision techniques to produce essential fastening components used in various industries, including automotive, construction, and manufacturing. These components play a crucial role in securing and connecting parts in assemblies, providing stability and reliability in diverse applications.

The manufacturing process begins with selecting appropriate materials, often steel or alloys chosen for their strength, durability, and corrosion resistance. Precision machining techniques, including turning, threading, and milling, shape the raw material into studs or plugs with accurate dimensions and thread profiles.

Quality control measures such as dimensional inspections and testing for mechanical properties ensure the studs and plugs meet stringent standards for strength and reliability. Surface treatments or coatings, like plating or heat treatments, may be applied to enhance corrosion resistance and improve performance in demanding environments.

Studs and plugs serve as fundamental fastening elements in machinery, infrastructure, and equipment, emphasizing the importance of precision manufacturing techniques in producing components vital for structural integrity and operational efficiency across industries. Advances in materials science and machining technologies continue to enhance the quality and performance of studs and plugs in diverse applications.

MS21259 Stud:
  • The MS21259 Studs include a wrench flat and inspection hole.  They are UNF thread, SS and hold to breaking strength of 7x7 & 7x19 aircraft cable or rope constructions to 19x7, 6x19 Class IWRC, Class 6x37 Class IWRC.
MS21260 Locking Stud:
  • The MS21260 locking stud shares many characteristics of the MS21259, the main difference is the MS21260 has a shorter thread length.
Threaded Plug:
  • Short overall length
  • Cost-effective
  • Typically machined, swaged, hex 
  • Threaded plugs do not necessarily hold 100% wire rope strength.  A pull test is recommended for qualification.  Of this product category, the threaded plugs are the most customizable.
SS Swage Stud:
  • SS swage studs are similar to MS21259.  Notable differences include the type of stainless which is Type 316, thread pattern, UNC.  Also, swage studs do not have an inspection hole.
SS Threaded Stud:
  • SS threaded studs are heavy-duty.  Thread size is often twice the corresponding wire rope diameter.
  • They are typically-Type 303 or 304 but can be special ordered in Type 316
  • UNC Thread can be UNF
  • Do not have a wrench flat but can be special ordered
  • Machine swaged, round
  • Longer thread length can be ground by special request
  • Larger sizes also available by special request
Carbon Steel Stud:
  • Are typically plain finish but can be supplied in zinc or galvanized.  Like threaded plugs, the before swage diameter is equal to the nominal thread size.  It’s a good, all-around, heavy-duty stud.
Carbon Steel Stud:
  • Have an after-swage diameter equal to the nominal thread size.  Because they have a greater wall thickness in the swaging area, they can sometimes have an increased holding strength on strand construction such as 1x19.  These threaded studs are well-suited for some of the toughest applications.
 

Mekatronics is a global sourcing and manufacturing company, specialising in quality, competitive pricing, and reliable delivery.

PUNE

Headquarter

Gat No. 58, Dehu Alandi Road,
Opp. Bharat Weigh Bridge,
Talawade, Pune 411062

+ 91 895 658 4288

+ 91 895 658 4289

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Email: info@mekatronicsgroup.com

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